Graphic overlay

2024-10-22
Graphic overlay
Graphic overlay is a popular text mark and trademark in recent years, which integrates decorative and functional. In PVC, PC, PET and other flexible plastic materials printing established graphics, text descriptions, transparent Windows, etc., pasted on different types of double-sided tape, made of plastic products for identification and protection. The Graphic overlay has beautiful appearance, clear graphics and good sealing. It has the characteristics of waterproof, anti-deformation, anti-pollution, anti-high temperature and strong viscosity. Widely used in intelligent electronic measuring instruments, medical instruments, computer control, CNC machine tools, electronic weighing, post and telecommunications, photocopiers, refrigerators, microwave ovens, electric fans, washing machines, electronic game consoles and other industrial and household electrical products.


Product characteristics
The Graphic overlay uses different materials, which determines its price and performance. The Graphic overlay made by the screen printing process is characterized by:
1, the word is clear and intuitive graphics and text, and can adapt to different planes and bending planes.
2, the choice of different materials, can make PVC, PC, PET and other materials.
3, the Graphic overlay has: waterproof, anti-deformation, anti-pollution, anti-high temperature, strong viscosity and other characteristics.
In the industry, we refer to the Graphic overlay as the membrane switch  panel, in fact, in different industries, the Membrane switch panel has different names, the more common are the following:
(1) Membrane switch (2) Film touch keyboard (3) sticker (4) mask (5) conductive circuit (6) Key switch (7) Sticker (8) touch switch, etc.
PVC panel is a kind of Graphic overlay, which uses PVC as the main material, the use of screen printing technology graphics, text, identification in one of the main protection and identification of a plastic product, the general PVC panel is printed on the reverse side, and is covered with a strong adhesive double-sided tape on the back.
PVC sheet is not resistant to high temperature, solvent and easy to fold and brittle, and the panel made of PVC material is generally cheap, in production and life applications, the use of such panels is mainly to protect and identify the product.
PVC panel features: clear graphics; Strong ink adhesion; And mechanical, plastic compatibility is quite good general thickness: 0.25MM- 2MM, such panels can not convex key package, can not make a large degree of bending, in an environment above 50 degrees Celsius prone to deformation; Panel materials for PC, PET panels will be more widely used in the future.


Structure
Panel layer
The panel layer is generally less than 0.25MM PET, PC and other colorless transparent film screen printing of exquisite patterns and text, because the panel layer is the most important
The role is to play the role of identification and keys, so the selection of materials must have high transparency, high ink adhesion, high elasticity, folding resistance and other characteristics.
Gasket
The most important role of the cushion layer is to closely connect the panel layer with the circuit layer to achieve the effect of sealing and connecting, and the thickness of this layer is generally required
Between 0.02-- 0.05MM, with high viscosity and anti-aging; In the production, the general selection of special membrane switch  double-sided tape, some Membrane switch requirements can be waterproof and high temperature, so the rubber layer must also be used according to the needs of different properties of materials.
Circuit layer
This layer adopts good performance polyester film (PET) as the carrier of the switching circuit pattern and uses a special process to screen silver paste carbon paste on it
Or gold slurry to make it conductive, its thickness is generally within 0.05- 0.175MM, the most common is to use 0.125MM PET.
Laminated layer
It is between the upper circuit and the lower circuit layer and plays the role of sealing and connecting, generally using PET double-sided tape, its thickness is 0.05-0.2mm; When selecting this layer of material, the overall thickness of the product, insulation, circuit key package feel and tightness should be fully considered.
Backing layer
The use of backglue is closely related to what kind of material the membrane switch  panel is pasted with, and common double-sided tape, 3M glue, waterproof glue and so on are commonly used.


Scope of application
Widely used in household appliances, instrumentation, mechanical electronics and medical equipment switch panels, factory name/trademark labeling, etc., fundamentally changed the defects of aluminum panels and other traditional panel materials, becoming one of the most ideal new panels in modern times.